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EKD-102 (100ML – 1000ML Automatic Filling, Capping and Labeling Machine)>
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  • EKD-102 (100ML – 1000ML Automatic Filling, Capping and Labeling Machine)

  • EKD-102 is an integrated automatic production line designed for filling, capping, and labeling of viscous and liquid products into 100 ml to 1000 ml glass bottles. It operates at a capacity of 750–1000 bottles per hour. Its hygienic, precise, and modular structure makes it ideal for food, cosmetics, and chemical industries.

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Product Features


Filling Unit
• Volumetric dual-nozzle automatic filling
• Filling range: 100 ml – 1000 ml
• Capacity: 750 – 1000 bottles/hour (based on 1000 ml)
• Product is vacuum-drawn from the customer’s main tank
• Filling accuracy: ±1% (under stable temperature and pressure)
• Working temperature: 4°C – 90°C
• Pneumatic system: 6 atu – 300 lt/min air consumption
• Air compressor to be provided by customer
• Precise filling adjustment via counterweighted scale arm
• Adjustable nozzle height for different bottle sizes
• Two separate speed adjustments:
 a. Product suction speed
 b. Filling speed
• All product-contact parts are easy to clean, CIP-compatible
• Caustic or acid circulation can be applied during cleaning
• Sealing elements selected according to product type (Teflon, PE, PP)

Capping Unit
• Automatic capping system compatible with various cap and bottle diameters
• Diameter adjustment without need for additional parts
• Fully synchronized with filling capacity
• Air requirement: 6 Bar constant – 300 lt/min consumption
• Electrical requirement: 380V, 50 Hz

Labeling Unit
• ONMART labeling module, powered by LEADSHINE step motor
• Labeling speed: Max. 20 m/min – adjustable via touchscreen
• LCD microprocessor control: adjustable label length and delay
• Label roll: Max. diameter 300 mm – core diameter 76 mm
• Label counter and missing label rejection system
• Product detection sensor by SICK, fork-type label sensor (excluding transparent labels)
• Wrapping system: Silicon sponge + side belt for proper application by rotation
• Electrical requirement: 240VAC, 50Hz, single phase
• Power consumption: 300W
• Height adjustment: Manual via hand wheel

Conveyor & Mechanical Structure
• Standard length: 3 meters (can be shortened or extended per customer request)
• Body: Stainless steel
• Belt: Rigid plastic + special low-friction surface
• Rails: Dual-axis movement, inner surfaces plastic-coated, outer surfaces stainless steel

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